eMerge Series Submerged

DESIGNED TO INCREASE YOUR PRODUCTIVITY

LEAD WITH THE LEADER

Electronica, a legacy with trust built over 40 years of experience in the field of manufacturing EDM & WEDM along with VMC, is characterized by technology leadership, pertinent solutions, driving customer centric products with efficient and prompt service support through its widespread network.

Electronica, the market leader in highest machine population in India for EDM products with a global footprint in over 40 countries, now a part of Poddar HMP Group is continuously diversifying by introducing new products to become a total solutions provider to the industry.

Features eMERGE Series

• Power Saving Mode
• Built in Corner Control Function
• Built in Taper compensation Function
• Technology guidelines for various materials
• Max. cutting speed 210 mm2/min
• Best Surface Finish 0.40 uRa
• Auto Power Recovery Function
• Linear scale for X,Y Axis with C3 class high precision Ball screw X,Y,U,V axis
• Upgraded tank seal mechanism
• X,Y Axis Table moving structure with Linear Motion guide ways for all axis
• 10 micron Paper Filtration system
• Remote Monitoring
• Hand Held RCU with LCD display for X,Y,U,V position
• Program generation for coreless machining through offline software ELCAM
• Backlash & Pitch error compensation
• Submerged & Flush machining
• Machine accuracies confirm to IS 14137 & ISO 230 standards
• Auto Align, Edge find, Center find, 3 point CF function
• High Degree Taper & Complex shape cutting
• Semi Auto Wire Threading (SAWT) Standard
• 16 Step Programmable Flushing
• Data Input / Output – Wireless Keyboard, Optical Mouse, USB, Ethernet (LAN)
• Alternate Input Supply Voltage/Frequency Available as option
• Multilingual screen available as optional
• Job admit submerged mode for Maximum Z stroke available as optional
• Anti collision X,Y Axis

FEED YOUR NEED WITH RIGIDITY AND RELAIBILITY

Machine Specifications	eMERGE S43	eMERGE S64
Machine Body
X,Y Axis Travel (mm)	400 x 300	600 x 400
U,V,Z Axis Travel (mm)	100 x 100 x 300	120 x 120 x 350
Max. Size Of Workpiece (WxDxH mm)	800 x 600 x 300	1000 x 700 x 350
Table Size (mm)	670 x 500	900 x 995
Job Admit (mm)	250 (S)/300 (F)	300 (S)/350 (F)
Max. Workpiece Weight (Kg)	500	1000
XY Feed Rate (mm/Min)	1500	1500
Max. Taper Angle (Deg/mm)	" +/- 35/50	" +/- 35/50
Feedback system (X,Y Axis)	Linear scale	Linear scale
Feedback system (U,V,Z) Axis	Rotary Encoder	Rotary Encoder
Wire Diameter Range (mm)	0.1 ~ 0.3 mm	0.1 ~ 0.3 mm
Max. Spool carrying capacity (Kg)	8 kg	8 kg
Max. wire Feed rate (mtr/min)	15	15
Max. Wire Tension (Kgf)	2.5	2.5
Machine Weight (Kg)	3000	4000
Foot Print (WxDxH mm)	2400x2350x2300	2700x2650x2400
Control Unit
Controller CNC System	Windows Based  64 Bit CPU	Windows Based 64 Bit CPU
CNC Controller	5 Axis CNC (Trio)	5 Axis CNC (Trio)
Program Memory	2 GB	2 GB
Screen Display	15" LCD	15" LCD
Min. Command Input (mm)	0.001	0.001
Resolution (mm)	0.0005	0.0005
Pulse Peak Voltage	1 Step	1 Step
Interpolation	Linear, Circular	Linear, Circular
Max. Programmable Dim. (mm)	"+/- 99999.9999	"+/- 99999.9999
Input Power Supply	415 VAC, 3 ph, 50 Hz	415 VAC, 3 ph, 50 Hz
Connected Load (KVA)	13	13
Average Power Consumption (KVA)	10	10
On Time	32 Steps	32 Steps
Off Time	64 Steps	64 Steps
Discharge Mode	Rough/Skim Cut	Rough/Skim Cut
Filter Unit
Filtration Media	10 micron Paper filtration	10 micron Paper filtration
Dielectric Storage Capacity (Ltrs.)	700	900
Resin Bowl Capacity (Ltrs.)	16	16
Chille Unit (Kcal)	3000	3000
Options
Linear Scale (X,Y,U,V,Z)	YES	YES
Absolete Scale (X,Y,U,V,Z)	YES	YES
Resolution 0.0001 mm	YES	YES
Filtraion Media (3/5 micron)	YES	YES
Hardened Work Table	YES	YES
Hand Held RCU with Display	YES	YES
AWT (Only for 0.25 mm dia wire)	YES	YES
B Axis Rotary Indexer	YES	YES
C1 Class Ball Screw (X,Y Axis)	YES	YES
Auto Wire Verticality Jig	YES	YES
Granite Isolation for work table	YES	YES

FLOOR PLAN