eMerge Series Submerged

  • Compact Footprint
  • State of Art New generation CNC Controller
  • Industrial grade HMI with Windows O.S.
  • e Pulse & Anti electrolysis Ae2 Pulse Technology
  • 5 Axis CNC with close loop AC Servo for all axis
  • Rugged FEA tested machine body
  • Powerful offline programing Software "ELCAM"
  • Modular Design to cater all types of applications

DESIGNED TO INCREASE YOUR PRODUCTIVITY

LEAD WITH THE LEADER

Electronica, a legacy with trust built over 40 years of experience in the field of manufacturing EDM & WEDM along with VMC, is characterized by technology leadership, pertinent solutions, driving customer centric products with efficient and prompt service support through its widespread network.

Electronica, the market leader in highest machine population in India for EDM products with a global footprint in over 40 countries, now a part of Poddar HMP Group is continuously diversifying by introducing new products to become a total solutions provider to the industry.

Features eMERGE Series

  • Power Saving Mode
  • Built in Corner Control Function
  • Built in Taper compensation Function
  • Technology guidelines for various materials
  • Max. cutting speed 210 mm2/min
  • Best Surface Finish 0.40 uRa
  • Auto Power Recovery Function
  • Linear scale for X,Y Axis with C3 class high precision Ball screw X,Y,U,V axis
  • Upgraded tank seal mechanism
  • X,Y Axis Table moving structure with Linear Motion guide ways for all axis
  • 10 micron Paper Filtration system
  • Remote Monitoring
  • Hand Held RCU with LCD display for X,Y,U,V position
  • Program generation for coreless machining through offline software ELCAM
  • Backlash & Pitch error compensation
  • Submerged & Flush machining
  • Machine accuracies confirm to IS 14137 & ISO 230 standards
  • Auto Align, Edge find, Center find, 3 point CF function
  • High Degree Taper & Complex shape cutting
  • Semi Auto Wire Threading (SAWT) Standard
  • 16 Step Programmable Flushing
  • Data Input / Output – Wireless Keyboard, Optical Mouse, USB, Ethernet (LAN)
  • Alternate Input Supply Voltage/Frequency Available as option
  • Multilingual screen available as optional
  • Job admit submerged mode for Maximum Z stroke available as optional
  • Anti collision X,Y Axis

69 Price Fitting
  • Material : HcHcr
  • Wire dia : 0.25 mm
  • Thickness : 20 mm
  • No.of cuts : 1+3
  • Surface finish : 0.39µ Ra
Maximum taper Angle
  • Material : HcHcr
  • Wire dia : 0.25 mm
  • Taper angle : ±35°/50 mm
  • No.of cuts : 1
  • Machining time : 5hr. 30min
  • Surface finish : 2.5µ Ra
Complex Profile
  • Material : HcHcr
  • Wire dia : 0.25 mm
  • Thickness : 80 mm
  • No.of cuts : 1
  • Machining time : 2hr. 45min
  • Surface finish : 2.6µ Ra

FEED YOUR NEED WITH RIGIDITY AND RELAIBILITY

Machine Specifications eMERGE S43 eMERGE S64
Machine Body    
X,Y Axis Travel (mm) 400 x 300 600 x 400
U,V,Z Axis Travel (mm) 100 x 100 x 300 120 x 120 x 350
Max. Size Of Workpiece (WxDxH mm) 800 x 600 x 300 1000 x 700 x 350
Table Size (mm) 670 x 500 900 x 995
Job Admit (mm) 250 (S)/300 (F) 300 (S)/350 (F)
Max. Workpiece Weight (Kg) 500 1000
XY Feed Rate (mm/Min) 1500 1500
Max. Taper Angle (Deg/mm) " +/- 35/50 " +/- 35/50
Feedback system (X,Y Axis) Linear scale Linear scale
Feedback system (U,V,Z) Axis Rotary Encoder Rotary Encoder
Wire Diameter Range (mm) 0.1 ~ 0.3 mm 0.1 ~ 0.3 mm
Max. Spool carrying capacity (Kg) 8 kg 8 kg
Max. wire Feed rate (mtr/min) 15 15
Max. Wire Tension (Kgf) 2.5 2.5
Machine Weight (Kg) 3000 4000
Foot Print (WxDxH mm) 2400x2350x2300 2700x2650x2400
Control Unit    
Controller CNC System Windows Based  64 Bit CPU Windows Based 64 Bit CPU
CNC Controller 5 Axis CNC (Trio) 5 Axis CNC (Trio)
Program Memory 2 GB 2 GB
Screen Display 15" LCD 15" LCD
Min. Command Input (mm) 0.001 0.001
Resolution (mm) 0.0005 0.0005
Pulse Peak Voltage 1 Step 1 Step
Interpolation Linear, Circular Linear, Circular
Max. Programmable Dim. (mm) "+/- 99999.9999 "+/- 99999.9999
Input Power Supply 415 VAC, 3 ph,
50 Hz
415 VAC, 3 ph,
50 Hz
Connected Load (KVA) 13 13
Average Power Consumption (KVA) 10 10
On Time 32 Steps 32 Steps
Off Time 64 Steps 64 Steps
Discharge Mode Rough/Skim Cut Rough/Skim Cut
Filter Unit    
Filtration Media 10 micron Paper filtration 10 micron Paper filtration
Dielectric Storage Capacity (Ltrs.) 700 900
Resin Bowl Capacity (Ltrs.) 16 16
Chille Unit (Kcal) 3000 3000
Options    
Linear Scale (X,Y,U,V,Z) YES YES
Absolete Scale (X,Y,U,V,Z) YES YES
Resolution 0.0001 mm YES YES
Filtraion Media (3/5 micron) YES YES
Hardened Work Table YES YES
Hand Held RCU with Display YES YES
AWT (Only for 0.25 mm dia wire) YES YES
B Axis Rotary Indexer YES YES
C1 Class Ball Screw (X,Y Axis) YES YES
Auto Wire Verticality Jig YES YES
Granite Isolation for work table YES YES

FLOOR PLAN

eMERGE S43
eMERGE S43