Smart Series

Smart Series

  • Compact Footprint
  • State of Art New generation CNC Controller
  • Industrial grade HMI with Windows O.S.
  • e Pulse & Anti electrolysis Ae2 Pulse Technology
  • 5 Axis CNC with close loop AC Servo for all axis
  • Rugged FEA tested machine body with front end design
  • Powerful offline programing Software “ELCAM”
  • Modular Design to cater all types of applications

DESIGNED TO INCREASE YOUR PRODUCTIVITY

LEAD WITH THE LEADER

Electronica, a legacy with trust built over 40 years of experience in the field of manufacturing EDM & WEDM along with VMC, is characterized by technology leadership, pertinent solutions, driving customer centric products with efficient and prompt service support through its widespread network.

Electronica, the market leader in highest machine population in India for EDM products with a global footprint in over 40 countries, now a part of Poddar HMP Group is continuously diversifying by introducing new products to become a total solutions provider to the industry.

Features SMART Series

  • Built in Corner Control Function
  • Built in Taper compensation Function
  • Technology guidelines for various materials
  • Max. cutting speed 200 mm2/min
  • Best Surface Finish 0.50 uRa
  • Auto Power Recovery Function
  • X,Y,U,V Axis with C3 class high precision Ball screw
  • X,Y,U,V,Z Axis with Linear Motion guide ways
  • 10 micron Paper Filtration system
  • Remote Monitoring
  • Hand Held RCU
  • Program generation for coreless machining through offline software ELCAM
  • Backlash & Pitch error compensation
  • Flush machining
  • Machine accuracies confirm to IS 14137 & ISO 230 standards
  • Auto Align, Edge find, Center find, 3 point CF function
  • High Degree Taper & Complex shape cutting
  • Semi Auto Wire Threading (SAWT) Standard
  • 16 Step Programmable Flushing
  • Data Input / Output – Wireless Keyboard, Optical Mouse, USB, Ethernet (LAN)
  • Alternate Input Supply Voltage/Frequency Available as option
  • Multilingual screen available as optional

Complex Profile
  • Material : HcHcr
  • Wire dia : 0.25 mm
  • Thickness : 80 mm
  • No.of cuts : 1
  • Machining time : 2hr. 45min
  • Surface finish : 2.6µ Ra

FEED YOUR NEED WITH RIGIDITY AND RELAIBILITY

Machine Specifications SMART F43 SMART F64 SMART F86
Machine Body      
X,Y Axis Travel (mm) 400 x 300 600 x 400 800 x 600
U,V,Z Axis Travel (mm) 100 x 100 x 300 120 x 120 x 350 120 x 120 x 450
Max. Size Of Workpiece (WxDxH mm) 800 x 600 x 300 1000 x 700 x 350 1250 x 750 x 450
Table Size (mm) 670 x 500 900 x 600 1150 x 800
Job Admit (mm) 300 350 450
Max. Workpiece Weight (Kg) 500 1000 4000
XY Feed Rate (mm/Min) 1500 1500 1500
Max. Taper Angle (Deg/mm) "+/- 30 /50 " +/- 35/50 " +/- 30/50
Feedback system (X,Y,U,V,Z) Axis Rotary Encoder Rotary Encoder Rotary Encoder
Wire Diameter Range (mm) 0.1 ~ 0.3 mm 0.1 ~ 0.3 mm 0.15 ~ 0.3 mm
Max. Spool carrying capacity (Kg) 8 kg 8 kg 8 kg
Max. wire Feed rate (mtr/min) 15 15 15
Max. Wire Tension (Kgf) 2.5 2.5 2.5
Machine Weight (Kg) 2500 3500 6500
Foot Print (WxDxH mm) 2150 x 2550 x 2200 2850 x 2770 x 2350 3760 x 3600 x 2750
Control Unit      
Controller CNC System Windows Based 64 Bit CPU Windows Based 64 Bit CPU Windows Based 64 Bit CPU
CNC Controller 5 Axis CNC (Trio) 5 Axis CNC (Trio) 5 Axis CNC (Trio)
No. Of Controlled Axes 4 4 4
Screen Display 15" LCD 15" LCD 15" LCD
Min. Command Input (mm) 0.001 0.001 0.001
Resolution (mm) 0.0005 0.0005 0.0005
Pulse Peak Voltage 1 Step 1 Step 1 Step
Interpolation Linear, Circular Linear, Circular Linear, Circular
Max. Programmable Dim. (mm) "+/- 99999.9999 "+/- 99999.9999 "+/- 99999.9999
Input Power Supply 415 VAC,3 ph,
50 Hz
415 VAC, 3 ph,
50 Hz
415 VAC, 3 ph,
50 Hz
Connected Load (KVA) 10 10 10
Average Power Consumption (KVA) 8 8 8
On Time 32 Steps 32 Steps 32 Steps
Off Time 64 Steps 64 Steps 64 Steps
Discharge Mode Rough/Skim Cut Rough/Skim Cut Rough/Skim Cut
Filter Unit      
Filtration Media Mineral Bed (MBF) Mineral Bed (MBF) Mineral Bed (MBF)
Dielectric Storage Capacity (Ltrs.) 350 350 350
Resin Bowl Capacity (Ltrs.) 16 16 16
Chille Unit (Kcal) 3000 3000 3000
Options      
Linear Scale (X,Y,U,V,Z) YES YES YES
Absolete Scale (X,Y,U,V,Z) YES YES YES
Resolution 0.0001 mm YES YES YES
10 Micron Paper Filtration YES YES YES
Hardened Work Table YES YES YES
Hand Held RCU with Display YES YES YES
C1 Class Ball Screw (X,Y Axis) YES YES YES
Auto Wire Verticality Jig YES YES YES

FLOOR PLAN

SMART F43
SMART F64
SMART F86